The Double Decker Sandwich from Gold Star Chili features layers of savory chili, melted cheese, and tender meats stacked between toasted sandwich buns, delivering a hearty and flavorful meal with a satisfying blend of spicy, cheesy, and meaty textures.
Equipments
- Sandwich buns
- Grill or toaster
- Ladle (for chili)
- Cheese shredder or slicer
- Broiler or microwave (to melt cheese)
- Slicer/knife (for meats)
- Spatula
- Assembly station or prep table
- Serving tray or plate
Ingredients
- 1 lb (450g) chili
- 8 sandwich buns
- 8 oz (225g) sliced roast beef
- 8 oz (225g) sliced turkey breast
- 2 cups shredded cheddar cheese
- Butter (for toasting buns)
Ensure the chili you use is thick enough to hold its texture between the sandwich buns without making them soggy. Freshly sliced roast beef and turkey breast provide the best flavor and tenderness, so avoid pre-packaged deli meats for your Double Decker Sandwich. Use sharp cheddar cheese for melting, which enhances the cheesy layer's richness when broiled or microwaved. Toast the sandwich buns with butter to achieve a crisp exterior that supports the hearty fillings. Your homemade Double Decker Sandwich from Gold Star Chili copycat menu will deliver the perfect blend of spicy chili, melty cheese, and tender meats with every bite.
Instructions
- Preheat grill or toaster.
- Slice sandwich buns.
- Butter the cut sides of the buns.
- Toast buns on grill or toaster until golden.
- Slice roast beef and turkey breast as needed.
- Heat chili in a saucepan or microwave.
- Place bottom bun halves on prep table.
- Layer sliced roast beef on bottom bun.
- Sprinkle shredded cheddar cheese over roast beef.
- Add a ladle of heated chili on top.
- Layer sliced turkey breast above chili.
- Sprinkle more shredded cheddar cheese.
- Place top buns over the stack.
- Arrange assembled sandwiches on broiler-safe tray.
- Broil or microwave sandwiches to melt cheese.
- Use spatula to transfer sandwiches onto serving trays or plates.
Substitution
The Double Decker Sandwich from Gold Star Chili copycat menu delivers layers of hearty chili, melted cheddar cheese, and tender slices of roast beef and turkey breast between toasted sandwich buns for a satisfying, flavorful meal. If you don't have roast beef or turkey on hand, you can substitute with other deli meats like ham or chicken breast to maintain a similar texture and protein content. Buttering the buns before toasting enhances flavor and crispness but can be swapped with olive oil or a non-dairy spread for a lighter or dairy-free option. Using the broiler or microwave to melt the cheese ensures it becomes gooey and melds with the chili, but placing the assembled sandwich briefly in a convection oven can also achieve a perfectly melted finish. For easier assembly and a cleaner serving experience, prepare all ingredients on a spacious prep table and use a ladle for precise chili portioning.
Tips
Ensure buns are buttered evenly for a uniform golden toast that adds crispness and flavor. When heating chili, maintain a gentle simmer to prevent scorching and preserve texture. Use a ladle for precise chili portioning to avoid soggy sandwiches. Melt cheese thoroughly under the broiler or microwave until it's gooey but not burnt, enhancing the sandwich's layers without overpowering other flavors. Your careful assembly order helps maintain the structural integrity and balance of flavors.
Nutritions
The Double Decker Sandwich from Gold Star Chili provides a robust source of protein from both the roast beef and turkey breast, essential for muscle repair and growth. The chili adds fiber and iron, contributing to digestive health and oxygen transport in your blood. Cheddar cheese offers calcium and vitamin D, supporting bone strength, while the sandwich buns supply energy through carbohydrates. Your meal combines balanced macronutrients, making it a filling option to sustain your daily activities.
Storage
Store any leftover Double Decker Sandwich components separately in airtight containers to maintain freshness; chili can be refrigerated for up to 3-4 days, while sliced meats and cheese should be consumed within 3 days. Toasted buns are best kept in a paper bag to retain their texture, avoiding plastic bags that cause sogginess. When reheating your sandwich, warm the chili and meats thoroughly, then assemble and melt the cheese using a broiler or microwave to restore the original flavors and textures.
Variation or Alternatives
You can swap the roast beef and turkey breast with grilled chicken or pulled pork for a different flavor profile while maintaining the hearty texture of the sandwich. Try using pepper jack or mozzarella cheese instead of cheddar to create a milder or creamier taste experience. Consider spreading a thin layer of spicy mustard or chipotle mayo on the buns before toasting to add a tangy kick that complements the chili. Toasting the entire assembled sandwich in a panini press can enhance the crunchiness of the buns and melt the cheese more evenly.
Allergies
The Double Decker Sandwich contains common allergens such as dairy from shredded cheddar cheese and butter, as well as gluten from the sandwich buns. The chili may include spices and ingredients that could trigger sensitivities or allergic reactions in some individuals. You should carefully check all ingredient labels and consult with a healthcare provider if you have any known allergies before enjoying this sandwich.
Why this recipe?
The Double Decker Sandwich from Gold Star Chili features layers of flavorful chili, melted cheese, and fresh ingredients between two toasted buns, creating a hearty and satisfying meal. Its unique combination of rich chili spices and gooey cheese delivers a comforting taste experience that appeals to many chili lovers. Making a copycat version allows you to customize spice levels and ingredients to match your preferences while enjoying a beloved regional favorite at home. Your effort in recreating this iconic sandwich transports the bold flavors of Gold Star Chili's signature dish straight to your kitchen.